Three ways Stopcock Mold/mould

Specifications:

Specifications

1. Mould base: P20H LKM
2. Cavity Material: S136 , NAK80 ,SKD61 etc
3. Core Material: S136 , NAK80, SKD61 etc
4. Runner: Cold or Hot
5. Mould Life: ≧3millons or ≧1 millons moulds
6. Products Material: PVC, PP, PE, ABS, PC, PA, POM etc.
7. Design Software: UG. PROE
8. Over 20years Professional Experiences in Medical Fields.
9. High Quality
10. Short Cycle
11. Competitive Cost
12. Good After-sales service


Product Detail

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Product Introduction

A stopcock mold is a tool used in the manufacturing process to produce stopcocks, which are valves used to control the flow of liquids or gases in various applications, such as medical devices or laboratory equipment. Here are three ways a stopcock mold works:Mold Design and Cavity Creation: The stopcock mold is designed to create the desired shape and functionality of the stopcock. It consists of two or more halves, usually made of steel, that come together to form one or multiple cavities where the molten material is injected. The mold design includes the necessary features, such as inlet and outlet ports, sealing surfaces, and control mechanisms, to ensure proper operation of the stopcock.Molten Material Injection: Once the mold is set up and securely closed, the molten material, typically a thermoplastic or elastomeric material, is injected into the cavities under high pressure. The injection is performed using specialized machinery, such as an injection molding machine, that forces the material through channels and into the mold cavities. The material fills the cavities, taking the shape of the stopcock design.Cooling and Ejection: After the molten material is injected into the mold, it is left to cool and solidify. Cooling can be facilitated by circulating a coolant through the mold or using cooling plates. Once the material has solidified, the mold is opened, and the finished stopcock is ejected from the cavities. Ejection can be achieved through various mechanisms, such as ejector pins or air pressure. Quality control measures, including inspections for defects and dimensional accuracy, may be performed at this stage to ensure the stopcock meets the required specifications.Overall, a well-designed and precisely manufactured stopcock mold is crucial for producing high-quality stopcocks that function reliably. The mold allows for the efficient and consistent production of stopcocks, which are widely used in various industries for fluid control applications.

Mould  Process

1.R&D We receive  customer 3D   drawing or sample with details requirements 
2.Negotiation Confirm   with clients details about: the cavity, runner, quality, price,   material, delivery time, payment item, etc. 
3.Place an order  According your clients design   or chooses our suggestion design. 
4. Mould First   We send mould design to customer approval before We make the mould and then start   production. 
5. Sample  If   the first sample come out is not satisfied customer, we modify the mould and   until meet customers satisfactory. 
6. Delivery time 35~45days

Equipment List

Machine  Name   Quantity ( pcs ) The original country
CNC      5 Japan/Taiwan
EDM      6 Japan/China
EDM ( Mirror)      2 Japan
Wire Cutting  ( fast )      8 China
Wire Cutting  ( Middle )      1 China
Wire  Cutting  ( slow )      3 Japan
Grinding        5 China
Drilling        10 China
Lather     3 China
Milling       2 China

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