Medical Top Adaptor Mould

Specifications:

Specifications

1. Mould base: P20H LKM
2. Cavity Material: S136 , NAK80 ,SKD61 etc
3. Core Material: S136 , NAK80, SKD61 etc
4. Runner: Cold or Hot
5. Mould Life: ≧3millons or ≧1 millons moulds
6. Products Material: PVC, PP, PE, ABS, PC, PA, POM etc.
7. Design Software: UG. PROE
8. Over 20years Professional Experiences in Medical Fields.
9. High Quality
10. Short Cycle
11. Competitive Cost
12. Good After-sales service


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Product Introduction

Adapter molds, also known as adapter molds, are tools used in the manufacturing process to produce adapters or connectors that can connect disparate components or systems. It is widely used in different industries including automotive, electronics, plumbing and manufacturing. Here are some key aspects of adapter molds:

Mold Design: The design of the adapter mold is tailored to the specific shape and functionality required of the adapter. Typically, it consists of two halves, an injection mold and an ejection mold, which fit together to form a cavity that represents the desired adapter shape. Molds are usually made of high-quality steel or aluminum to withstand the pressure and temperature involved in the molding process.

Material Injection: Prepare the mold in an injection molding machine or other suitable molding equipment. Raw materials such as plastic resins or metal alloys are heated until they reach a molten state. The molten material is then injected into the mold cavity under controlled pressure, filling the cavity and forming the shape of the adapter being manufactured. The injection process is carefully controlled to ensure even material distribution and accurate adapter formation.

Cooling, solidification and ejection: After the material is injected, the molten material cools and solidifies in the mold cavity. Cooling can be facilitated by integrated cooling channels in the mold or by moving the mold into a cooling chamber. After solidification, the mold is opened and a mechanism such as an ejection pin or air pressure is used to eject the finished adapter, ensuring safe and efficient removal from the mold.

Quality control measures are integrated throughout the manufacturing process to ensure adapters meet required specifications and adhere to industry standards. This includes checking the mold design, monitoring injection parameters and post-production inspection of the finished adapter to ensure its quality, functionality and compatibility with the component or system to which it is connected.

Overall, adapter molds can produce adapters or connectors efficiently and accurately, playing a vital role in various industries. The mold ensures that the adapter always meets required specifications, facilitates proper integration between different components or systems, and provides reliable performance in a variety of applications.

Mould  Process

1.R&D We receive  customer 3D   drawing or sample with details requirements 
2.Negotiation Confirm   with clients details about: the cavity, runner, quality, price,   material, delivery time, payment item, etc. 
3.Place an order  According your clients design   or chooses our suggestion design. 
4. Mould First   We send mould design to customer approval before We make the mould and then start   production. 
5. Sample  If   the first sample come out is not satisfied customer, we modify the mould and   until meet customers satisfactory. 
6. Delivery time 35~45days

Equipment List

Machine  Name   Quantity ( pcs ) The original country
CNC      5 Japan/Taiwan
EDM      6 Japan/China
EDM ( Mirror)      2 Japan
Wire Cutting  ( fast )      8 China
Wire Cutting  ( Middle )      1 China
Wire  Cutting  ( slow )      3 Japan
Grinding        5 China
Drilling        10 China
Lather     3 China
Milling       2 China

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